Preface | p. ix |
Acknowledgments | p. xiii |
Case Study of a Cost Half Project | p. 1 |
EuZus Inc. Builds a Cost Structure For Market Competitiveness | p. 2 |
Pinpointing the Cost Levels | p. 4 |
Launching the Cost Half Project | p. 6 |
Training Team Members about Costs | p. 7 |
EuZus Inc. Achieves its Cost-Reduction Goals | p. 12 |
Telltale Signs that A Company Needs A Cost Half Program | p. 14 |
Four Signs that Indicate the Time Is Right for Cost Half | p. 15 |
Products Lose Their Cost-Competitiveness | p. 15 |
Cost Structures Become Worse | p. 16 |
A Marked Increase in Cost Generators | p. 17 |
A Cost Management System Lacks a Repeatable Management Cycle | p. 21 |
Developing Desire and Will in Your Employees | p. 22 |
The Cost Half Program--A Way to Revolutionize Cost Competitiveness | p. 23 |
A Greedy Approach | p. 24 |
Implement Cost Analysis to Help Lower Costs | p. 27 |
Merely Eliminating Loss-related Costs Does Not Radically Reduce Costs | p. 29 |
Replace Previous Cost-Cutting Activities with Systematic Activities | p. 30 |
Two-Way Action | p. 30 |
Five Techniques for Changing Cost-generating Sources and Locations | p. 34 |
The Cost Half Program-Achieving Lofty Goals | p. 36 |
Design the Target | p. 37 |
Analyze the Cost-generating Sources and Locations | p. 37 |
Propose Cost Half Measures | p. 38 |
Collect the Results of Implementing Cost Half Measures | p. 38 |
Operate a Cost Half Management System | p. 39 |
Understanding the Cost Half Promotion System and Techniques | p. 40 |
The Cultivation and Organization of Greedy Members | p. 40 |
Establishing a Cost Half Promotion System | p. 42 |
Changes in Preconditions and Limitations | p. 46 |
Changes in Structures | p. 47 |
Changes in Logic | p. 48 |
Process Change | p. 49 |
Activity Change | p. 50 |
Cost Half Techniques and Various Business Activities | p. 50 |
Cost Half Technique 1: Changing Preconditions and Limitations | p. 52 |
Targeting and Changing Product Preconditions and Limitations | p. 53 |
Targeting and Changing Production Process Preconditions and Limitations | p. 54 |
Targeting and Changing Business Activity Preconditions and Limitations | p. 57 |
Changing the Background Factors Causing the Preconditions and Limitations | p. 57 |
Cost Half Technique 2: Changes in Structures | p. 59 |
Costs as Numbers | p. 60 |
Establishing the Fixed and Variable Approach | p. 60 |
Applying the Fixed/Variable Principle to Products and Production Process Simultaneously | p. 65 |
Multi-function Use and Intensification of Variable Approach | p. 66 |
Costs Arranged in Structures | p. 69 |
Changes in Production Site Structures | p. 69 |
Changes in In-House/Outside Manufacturing Structure | p. 70 |
Changes in Materials and Purchasing Structures | p. 73 |
The Driving Force for Sharing Received Costs | p. 74 |
Hold Discussions Based on Factual Data | p. 74 |
Review of Purchased Goods | p. 75 |
Review of Suppliers | p. 78 |
Clarify the Roles Played by Various Departments | p. 81 |
Summary of the Changes in Purchasing Structure | p. 81 |
Cost Half Techniques 3-5: Changes in Logic, Process Changes, and Activity Changes | p. 84 |
Cost Half Technique 3: Changes in Logic | p. 84 |
Choosing the Appropriate Design-Activity Path | p. 86 |
Cost Half Technique 4: PC (Process Changes) | p. 87 |
Review Current Processes--Five Patterns that Increase Cost Generators | p. 87 |
Six PC Measures to Break Cost-Generating Patterns | p. 89 |
Design and Management of 7-3 Type Processes | p. 90 |
Manage Early Problems and Explore Hypothetical Issues | p. 90 |
Proactive Management | p. 92 |
Actions to Establish Higher Control Standards for Problems | p. 94 |
Organization and Location for Information-sharing to Support Necessary Functions | p. 95 |
Fired-up Motivation and Knowledge Management | p. 96 |
The First Step in PC: A Look Backward to Recent Development Projects | p. 96 |
Strengthening the Development Organization | p. 97 |
Cost Half Technique 5: AC (Activity Changes) | p. 97 |
Work Standardization and Knowledge Management | p. 100 |
Cost Half Deployment | p. 102 |
Review of Cost Half Program--The Five Steps | p. 103 |
Design the Target | p. 103 |
Analysis of Cost Generating Sources and Locations | p. 117 |
Apply the Five Cost Half Techniques to Propose Actions and Scenarios | p. 125 |
Cost Half Actions and Results Management | p. 129 |
Build and Operate a Cost Half Cost Management System | p. 136 |
Cost Half Benchmarks | p. 140 |
Gaining Outstanding Competitiveness in Attracting Orders | p. 141 |
Activities that Reform Costs Starting from the Very Core of the Company | p. 141 |
Activities Led by Project Managers and Top Management | p. 142 |
Activities that Include Working to Develop New Businesses | p. 144 |
When Efforts to Develop New Businesses Are Added to Cost Half Activities | p. 142 |
Management of Multiple Projects | p. 142 |
Raising the Profit-Sales Rate | p. 146 |
Cost Half Implementation for Specific Product Groups | p. 146 |
Integration of Production Processes | p. 146 |
4:6 Type Business Processes | p. 147 |
A Systematic Approach Based on Product Groups Proved Advantageous | p. 148 |
Pulling Ahead of the Competition in Developing Cost-Competitive New Products | p. 148 |
The Cost Half Program Is Not Meant for Halfway Measures | p. 150 |
Postscript | p. 151 |
Index | p. 153 |
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