Lean RFS (Repetitive Flexible Supply)

Putting the Pieces Together

By: Ian Fraser Glenday, Rick Sather

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Paperback | 20 May 2013 | Edition Number 1

At a Glance

Paperback
168 Pages

Dimensions(cm)
27.94 x 20.96 x 0.91

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Is it possible to be repetitive and flexible-at the same time? Using proven examples and quantifiable evidence, Lean RFS (Repetitive Flexible Supply): Putting the Pieces Together demonstrates that repetitive flexible supply (RfS) is not only possible, but that its implementation can help you reach a new level of improved performance in manufacturing and across your entire supply chain.

Winner of a 2013 Shingo Research and Professional Publication Award, this book is unique in that it clearly spells out the theory and practice originally published in the Shingo Prize winner, Breaking Through to Flow, with actual stories of Kimberly-Clark's experience in using them over the years with great success. These stories provide a real feel of how this learning-by-doing journey led to "aha!" moments for those involved.

The book also explains why most planning systems in use today will result in a different plan every time, and that these plan changes are actually the cause of the fire fighting that is endemic in most companies.

Industry Reviews

I saw the positive impact that RFS has on people and performance at two previous companies - Wrigley and Bacardi. I have high expectations that we'll see huge improvements through RFS here, once again. -John Broadbridge, VP of Production, The Carlsberg Group

RFS brought smaller production runs, increased performance, lower stocks and stability that is so important for building a continuous improvement culture. It is being adopted by many affiliates across Philip Morris International with great success.-Krzysztof Stolarek, Manager Production, Philip Morris, Polska S.A.

This book is the missing link in many Lean journeys.-Daniel T. Jones, Chairman, Lean Enterprise Academy UK

RFS is an important part of a Lean Six Sigma journey and has brought stability for sustainable continuous improvement. RfS and its principles are being used in multiple parts of the supply chain to improve flow and business results.
-Kevin Smith, Director, Business Process Transformation, Kraft Foods Group

What is remarkable is that so few companies or people have arrived at this understanding of heijunka. I have stumbled across no-one, until you, who has discovered this on their own. I think, as you suggest, more people should be able to understand these concepts.-John Shook CEO, Lean Enterprise Institute USA

The importance of creating schedule stability through green stream RfS logic cannot be overstated - it drives customer service and Supply Chain inventory and cost improvements all at the same time.-Steve Ackroyd, Lean Manager & Six Sigma Coach, 3M

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